The transverse roll forming equipment for thin plate wave tiles is specifically designed for 0.1-0.3mm ultra-thin metal sheets. Unlike traditional vertical pressing processes, it adopts a horizontal rolling transverse pressing method, which can process galvanized sheet, color coated sheet, aluminum coil and other coil materials into water ripple/large arc wave tiles in one go. The equipment integrates automatic feeding, precision horizontal pressing, fixed length cutting, and discharge stacking throughout the entire process, focusing on ultra-thin boards that do not deform, collapse, or have uniform waveforms. It is suitable for overseas markets such as Africa and Southeast Asia, as well as domestic scenarios such as enclosures, residential buildings, roofs, and walls.

Main Technical Parameters

• Applicable sheet materials: G550 high-strength galvanized sheet, color coated sheet, aluminum sheet (compatible with 0.1-0.3mm ultra-thin material)
• Plate thickness: 0.125-0.25mm (cumulative ≤ 0.6mm)
• Feed width: 750-1200mm (customizable ultra wide 3.6m model)
• Forming rows: 18-26 rows (gradually compressed horizontally to prevent sheet rebound)
• Molding speed: 10-15 pieces/minute (approximately 8-12 m/min, adjustable frequency conversion)
• Host power: 11-15KW (equipped with variable frequency motor, energy-saving by over 30%)
• Cutting method: servo hydraulic cutting, accuracy ± 0.5mm
• Transmission system: gear chain transmission, stepless variable frequency speed regulation
• Electric control system: PLC+touch screen, one click parameter setting
• Body material: Q235 thickened steel plate/350H steel welded
• Equipment weight: approximately 2.5-8T (depending on specifications)
• Dimensions: Approximately 4500 × 1200 × 1500mm (extra wide models can be customized)

Core Structure And Advantages

Thickened rigid frame

• Adopting 100mm thick steel plate/H-beam integral welding, stress relief after welding, long-term transverse compression of ultra-thin plate without shaking or deformation, suitable for high-strength continuous operation.

Precision transverse rolling mill

• Forming shaft: 45 # steel quenched and tempered, diameter ≥ 70mm, strong rigidity
• Roll: forged steel+hard chrome plated (HRC58-60), scratch resistant, wear-resistant and pressure resistant
• Horizontal pressure design: The upper and lower rollers interlock with each other, ensuring that the ultra-thin board does not break edges, has uniform waves, and has a flat surface

Variable frequency stable transmission

• Gear chain linkage+variable frequency speed regulation, balanced power output, low operating noise, low failure rate, suitable for low-speed precision forming needs of thin plates.

PLC intelligent electrical control

• Touch screen operation, can set length, output, cutting accuracy, support fault alarm, automatic shutdown; Single player operation, beginners can get started in 1 hour.

Servo hydraulic cut-off

• Gr12 mold steel cutting knife, with no burrs or deformation on the incision, cutting accuracy of ± 0.5mm, and no need for secondary trimming of the finished product.

Exclusive technology for ultra-thin boards

• Horizontal progressive forming to avoid sheet rebound and wrinkling; Bold roller shaft+dust-proof design, suitable for high temperature and dusty working conditions (such as the African market).

Product performance characteristics

• Ultra thin sheet forming strength: 0.1mm thin sheet is precisely pressed, with regular wave patterns, high strength, and good waterproofing.
• Efficient mass production: Continuous assembly line operation, with a daily output of 3000-5000 square meters, suitable for large orders.
• Wide material compatibility: compatible with galvanizing, color coating, aluminum coils, etc., with a full coverage of 0.1-0.3mm thickness.
• Low operation and maintenance costs: fewer vulnerable parts, simple maintenance, low energy consumption for long-term use, and maintenance savings.
• Easy installation: The finished wave tiles can be laid horizontally without complex fixation, resulting in high construction efficiency.

Application Scope

• Overseas markets: African and Southeast Asian residential roofs, construction site enclosures, warehouse walls
• Domestic scenes: steel structure factory buildings, breeding sheds, carports, temporary buildings, external wall horizontal hanging panels
• Suitable tile types: 850 water ripple, 780 large arc, 914 feed wave tile, etc