The QJ-820-836 double-layer color steel tile forming machine is a dual type high-efficiency cold bending forming equipment. The upper layer produces 836 type arc-shaped wave tiles, and the lower layer produces 820 type glazed tiles (antique tiles). It is a one-time feeding and double-layer synchronous forming machine, with the dual advantages of antique beauty and waterproof durability. The whole machine has strong structural rigidity, high forming accuracy, and high degree of automation. It is suitable for coil materials such as color coated sheet and galvanized sheet, and is widely used in roofing projects such as steel structure factories, warehouses, residential buildings, villas, etc. It is a popular model in the building materials processing industry.

Main technical parameters

• Equipment model: QJ-820-836 (upper layer 836 wave tile/lower layer 820 glazed tile)
• Applicable plates: color coated steel plate, galvanized plate, cold-rolled plate, aluminum plate
• Plate thickness: 0.25-0.8mm
• Feed width: 1000mm (standard)
• Forming rows: 836 type 13 rows, 820 type 12 rows
• Forming speed: 8-12 m/min (adjustable by frequency conversion)
• Host power: 4KW (cycloidal reducer)
• Hydraulic station power: 4KW
• Shear accuracy: ± 1mm
• Transmission method: 1-inch chain wheel chain, internal hanging transmission
• Rack material: 300H steel welded, medium plate thickness 14-20mm
• Forming shaft: 45 # steel quenched and tempered, diameter ≥ 70mm
• Roll material: 45 # steel forging+hard chrome plating (HRC58-60)
• Dimensions: 6300 × 1500 × 1500mm
• Equipment weight: approximately 4.5T

Core Structure and Advantages

Double layer rigid frame

• Adopting 300H steel integral welding, stress relief after welding, medium plate thickening design, long-term heavy load without deformation or shaking; Double layered upper and lower layout, saving 50% of land occupation, suitable for projects with limited space.

Precision forming roller set

• Layered molding: The upper layer has 13 rows of 836 wave tiles with smooth arcs and fast drainage, while the lower layer has 12 rows of 820 glazed tiles with antique texture and high aesthetic value.
• Wear resistant and durable: The rollers are plated with hard chrome, which is scratch resistant, wear-resistant, and does not peel off the paint, suitable for high-strength continuous production.
• Easy to change: One click electronic control to switch between upper and lower layers, no need to disassemble, quick change in 3 minutes.

PLC+touch screen intelligent control

• Touch screen operation, can set length, quantity, speed, and store parameters with one click.
• Fault self check alarm, automatic shutdown, beginner can get started in 1 hour, single person on duty.
• Variable frequency speed regulation ensures smooth operation, low noise, and energy savings of over 30%.

Hydraulic guide column shearing system

• The blade material is Cr12MoV, heat-treated HRC58-60, and the incision is free of burrs, deformation, and edge breakage.
• Guided column shearing, strong stability, cutting accuracy of ± 1mm, no need for secondary trimming of the finished product.

Dual use, high cost-effectiveness

• 836 wave tiles: rounded wave peaks, smooth drainage, suitable for large-area roofs; 820 glazed tiles: antique style, beautiful and atmospheric, suitable for residential villas.
• Shared feeding and electrical control, one set of equipment=two single machines, significantly reducing equipment procurement and operation costs.

Product performance characteristics

• Dual type efficiency: Simultaneously producing two types of tile types, with a daily production capacity of 2000-3000 square meters, suitable for large-scale orders.
• High quality molding: The board surface is flat, the paint pattern is uniform, the wave shape is regular, and the waterproof and strength are excellent.
• Stable and durable: The core components are finely processed, with few vulnerable parts, low continuous operation failure rate, and long service life.
• Easy installation: The finished tiles are tightly overlapped and easily fixed, increasing construction efficiency by over 40%.
• Low operation and maintenance costs: simple structure, easy maintenance, daily maintenance only requires regular lubrication.

Application Scope

• Industrial buildings: steel structure factory buildings, warehouses, locomotive depots roofs.
• Civil buildings: roofs for residential houses, villas, and new rural construction.
• Public venues: antique commercial streets, scenic area buildings, and cultural venue enclosures.
• Supporting projects: fencing, ceiling, antique style roof, etc.