The QJ-900-1000 double-layer color steel tile forming machine is an integrated one machine double type cold bending forming equipment. The upper layer produces 900 type color steel tiles, and the lower layer produces 1000 type wide width color steel tiles. The equipment integrates processes such as feeding, roll forming, and hydraulic cutting, with a high degree of automation and stable and reliable operation. The double tile design can meet the construction needs of different roofs and walls, effectively saving factory land and equipment investment. It is the preferred equipment for color steel building materials processing enterprises and widely used in various steel structure buildings, civil buildings, outdoor enclosures and other projects.

Main technical parameters

• Equipment model: QJ-900-1000
• Processing tile types: upper 900 type color steel tile, lower 1000 type wide color steel tile
• Applicable plates: color coated steel plate, galvanized steel plate, cold-rolled steel plate, aluminum plate
• Plate thickness: 0.25-0.8mm
• Standard feed width: 1000mm
• Forming rows: 900 type 10 rows, 1000 type 12 rows
• Forming speed: 8-12 m/min, variable frequency stepless speed regulation
• Host power: 4KW
• Hydraulic station power: 4KW
• Transmission method: Chain wheel chain transmission
• Cutting method: fully automatic hydraulic cutting
• Cutting accuracy: ± 1.5mm
• Rack material: thickened H-beam welded as a whole
• Roll material: High quality steel precision machining, surface plated with hard chrome treatment
• Equipment appearance: 6600 × 1400 × 1500mm
• Whole machine weight: approximately 4.2T

Equipment structure and core advantages

Heavy duty integral frame: 

• The whole machine is welded with thickened H-shaped steel and undergoes stress relief treatment, resulting in a stable and rigid structure. It can operate continuously for a long time without shaking or deformation, and has a long service life. The double-layer compact layout significantly reduces the footprint compared to two single machines.

Precision forming rolling mill: 

• Two independent rolling mill systems are divided into parts for forming. The roller body is precision machined and hardened with chrome plating, wear-resistant and scratch resistant. The pressed tile shaped lines are smooth, the surface is flat, without wrinkles or scratches, and the paint surface is intact and not easy to peel off. Switching tile types is simple and convenient, without the need to disassemble the equipment.

Stable transmission system: 

• adopting a chain transmission structure, power transmission is uniform, equipment operation noise is low, transmission efficiency is high, component wear is small, and daily maintenance and repair are simple and convenient.

Intelligent electronic control system: 

• equipped with PLC touch screen control system, the operation interface is simple and intuitive, and the production length, processing quantity, and operating speed can be freely set. It has fault alarm and automatic shutdown functions, and the whole process is automated, and one person can complete the operation.

High precision hydraulic cutting: 

• equipped with high-quality hydraulic cutting mechanism, the tool hardness is high, the cutting edge is sharp, the cutting response is fast, the incision is flat without burrs, the size error is small, and the finished product does not require secondary processing.

One machine dual-use high cost-effectiveness: a single device can produce two mainstream wide tile types, suitable for various construction scenarios, reducing equipment procurement, site and labor costs, and flexibly responding to diversified production orders.

Product performance characteristics

• Efficient production capacity: The assembly line operates continuously with stable running speed, enabling long-term uninterrupted production and fully meeting the needs of large-scale processing.
• Excellent quality of finished products: Two types of tile pattern standards, tightly overlapped, with excellent windproof, waterproof, and compressive performance, combining practicality and decoration.
• Wide adaptability: capable of processing various commonly used metal sheets, with strong versatility in tile types, and compatible with mainstream domestic construction standards.
• Low operational threshold: The control system is simple and easy to understand, and operators can quickly become proficient in it, with minimal manpower investment.
• Economic and worry free operation and maintenance: The entire machine is designed to be mature, with few vulnerable parts, clear lubrication and maintenance points, and low maintenance costs in the later stage.

Application Scope

The 900 and 1000 color steel tiles produced by this equipment are suitable for the roofs and walls of industrial buildings such as steel structure factories, warehouses, breeding sheds, and agricultural markets; It can also be used in rural residences, villas, temporary activity board houses, construction site fences, park walls and other places, with a wide range of applicable scenarios.