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Floor Deck Roll Forming Machine 720
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  • Floor Deck Roll Forming Machine 720

Floor Deck Roll Forming Machine 720

The 720 type floor support plate forming machine is a specialized cold bending equipment for producing YX65-240-720 closed/YX51-240-720 open floor support plates.

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Introduction


  • 产品描述
  • The 720 type floor support plate forming machine is a specialized cold bending equipment for producing YX65-240-720 closed/YX51-240-720 open floor support plates. It effectively covers a width of 720mm and is suitable for hot-dip galvanized coils and aluminum zinc coated coils. It is widely used in high-rise steel structures, industrial plants, large supermarkets and other cast-in-place concrete floor bottom load-bearing steel plates. It has the advantages of high bearing capacity, high utilization rate and fast construction, and is the main model for medium and heavy-duty building floors.

    Core technical parameters

    • Equipment model: 720 type floor slab forming machine (YX65-240-720 closed/YX51-240-720 open)
    • Applicable sheet materials: hot-dip galvanized sheet (DX51D+Z/Q235), aluminum zinc plated sheet
    • Plate thickness: 0.8-1.5mm (conventional 1.0-1.2mm)
    • Feed width: 1220mm (closed)/1000mm (open)
    • Forming rows: 23-27 rows (solid axis)
    • Forming speed: 8-12 m/min (adjustable by frequency conversion)
    • Host power: 11KW × 2 (variable frequency motor+planetary gearbox)
    • Hydraulic station power: 5.5KW (dual oil cylinders, shear pressure 20T)
    • Forming shaft: Φ 90mm 45 # steel solid quenched and tempered
    • Roll material: GCr18Mo bearing steel, quenched HRC58-60, hard chrome plated
    • Rack material: 400H steel welded, medium plate thickness 20mm
    • Shear accuracy: ± 1.5mm, blade Cr12MoV (HRC58-62)
    • Dimensions: 14000 × 1700 × 1500mm
    • Equipment weight: approximately 10-12 tons

    Equipment structure composition

    Uncoiler: 

    • Passive/Hydraulic Uncoiler, capable of carrying 5-10 tons of coil material, with smooth feeding and constant tension.

    Feed import platform: 

    • guiding and correcting to ensure that the board enters in a straight line, preventing deviation and jamming.

    Forming host: 

    • 23-27 rows of precision rollers, layer by layer progressive forming, ensuring regular wave patterns and flat surface.

    Punching device (optional): 

    • Reserved bolt holes/connection holes, automated punching, precise positioning.

    Hydraulic shearing system: 

    • rear shearing design, dual guide column guidance, no burrs or deformation in the incision, high cutting accuracy.

    PLC control system: 

    • Delta/Schneider PLC+touch screen, set length, quantity, speed, fault self check alarm, frequency conversion speed regulation, single person on duty.

    Discharge rack:

    • Used for storing finished products, avoiding scratches on the board surface and facilitating collection and transportation.

    Core Advantages

    High strength whole machine design

    • 400H steel frame+20mm thick middle plate, stress relief after welding, long-term heavy load without deformation or shaking.
    • Φ 90mm solid formed shaft+imported bearings, with strong load-bearing capacity, fatigue resistance, and long service life.

    Precision molding, stable quality

    • The roller bearing steel is quenched and plated with hard chromium, which is wear-resistant and scratch resistant, does not peel off the paint, and has good forming consistency.
    • The closed plate (YX65-240-720) has a wave height of 65mm, a three wave trapezoid shape, strong bearing capacity, high stiffness, and good concrete bonding; The opening plate (YX51-240-720) has a wave height of 51mm, light weight, convenient construction, and high cost-effectiveness.

    High degree of automation, efficient and energy-saving

    • PLC intelligent control, one click parameter storage, beginner can get started in 1 hour, single person on duty.
    • Variable frequency speed regulation, smooth operation, low noise, energy saving of over 30%, daily output can reach 2000-3000 square meters.

    One machine with multiple uses and wide adaptability

    • Can switch between producing closed/open 720 floor slabs to meet different load requirements.
    • Suitable for 0.8-1.5mm thick galvanized sheet, with high material utilization rate (closed about 59%, open about 72%).

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