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Floor Deck Roll Forming Machine 915
Introduction
- 产品描述
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The 915 type floor support plate forming machine is a specialized single-layer cold bending equipment for producing YX51-305-915 (open)/YX76-305-915 (high rib) floor support plates. It effectively covers a width of 915mm and is compatible with 1220/1250mm hot-dip galvanized coils. It is widely used in high-rise steel structures, high-speed railway stations, large supermarkets, industrial plants and other cast-in-place concrete floor bottom load-bearing steel plates. It has the advantages of high adaptability, high utilization rate and efficient construction, and is a classic model for medium and light building floors.
Core technical parameters
- Equipment model: 915 type floor slab forming machine (YX51/76-305-915)
- Applicable sheet materials: Q235B/Q355B hot-dip galvanized sheet (Z120-Z275g/㎡), aluminum zinc plated sheet
- Plate thickness: 0.7-1.5mm (conventional 1.0-1.2mm)
- Feed width: 1220mm (YX76)/1190mm (YX51)
- Forming rows: 24-28 rows (solid shaft, variable frequency drive)
- Forming speed: 8-12 m/min (adjustable by frequency conversion)
- Host power: 11KW × 2 (variable frequency motor+planetary gearbox)
- Hydraulic station power: 5.5KW (dual oil cylinders, shear pressure 20T)
- Forming shaft: Φ 100mm 45 # steel solid quenched and tempered
- Roll material: GCr15 bearing steel, quenched HRC58-60, hard chrome plated
- Rack material: 400H steel welded, medium plate thickness 18-20mm
- Shear accuracy: ± 1mm, blade Cr12MoV (HRC58-62)
- Dimensions: 16000 × 1500 × 1300mm
- Equipment weight: approximately 12-15T
Equipment structure composition
- Uncoiler: Hydraulic/passive uncoiler, capable of carrying 5-15 tons of coil material, with constant feeding tension and anti deviation.
- Feed in platform: Guided correction to ensure straight feeding of sheet materials, suitable for stable feeding of wide coil materials.
- Forming host: 24-28 rows of precision rolling rolls, layer by layer progressive forming, with regular wave patterns and flat surface, suitable for 51mm/76mm wave height switching.
- Punching device (optional): Reserved bolt holes/connection holes, automated positioning punching, accuracy ± 0.5mm.
- Hydraulic cutting system: rear cutting design, three blade blade, no burrs or deformation on the cut, high cutting accuracy.
- PLC control system: Delta/Schneider PLC+touch screen, one click parameter storage, fault self check alarm, single person on duty.
- Discharge rack: 6-8 meter pallet, scratch resistant, convenient for collecting and transporting finished products.
Core advantages
1. High strength body, stable and durable
- 400H steel frame+thickened middle plate, stress relief after welding, long-term heavy load without deformation or shaking.
- A solid shaft with a diameter of 100mm and imported bearings, with strong load-bearing capacity, fatigue resistance, wear-resistant and scratch resistant rolling rolls, and long service life.
Dual version adaptation, high utilization rate
- YX51-305-915 (wave height 51mm, material utilization rate 79%) and YX76-305-915 (wave height 76mm, utilization rate 73%) can be produced, covering light to medium heavy load scenarios.
- 915mm wide design, with few seams, simple overlap, and reduced leakage, improving construction efficiency by over 30%.
Precision molding, reliable quality
- Roll CNC precision machining+heat treatment, precise forming size, wave height and distance error ≤ 0.5mm.
- Closed/open version is optional, YX51 is lightweight and suitable for beam spacing of about 2.8m; YX76 has strong bearing capacity and is suitable for large-span heavy loads.
Automated and efficient, energy-saving and labor-saving
- PLC intelligent control, one click setting of length, quantity, and speed, beginner can get started in 1 hour, single person on duty.
- Variable frequency speed regulation, smooth operation, low noise, energy saving of over 30%, daily output can reach 2500-3500 square meters.
Application scenarios
- YX51-305-915: Medium and light load floors such as high-speed railway stations, office buildings, shopping malls, and multi story factories.
- YX76-305-915: Medium and heavy load floors for large factories, warehouses, steel structure platforms, etc.
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