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Double Deck Glazed Tile Roll Forming Machine 25-32
Introduction
- 产品描述
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The double-layer glazed tile forming machine 25-32 is a special cold bending equipment for antique roofs that can produce two types of tiles simultaneously. "25-32" refers to the classic glazed tile specification with a wave height of 25mm and an effective coverage width of 320mm (usually equipped with upper layer 828/840 glazed tiles and lower layer 900/1000 flat tiles), suitable for 1250mm color coated rolls, widely used in villas, cultural and tourism ancient buildings, garden pavilions, and new rural roofs. It has the advantages of antique beauty, strong waterproofing, and efficient land saving.
Core technical parameters
- Equipment model: 25-32 double-layer glazed tile machine (upper layer 828/840, lower layer 900/1000)
- Applicable sheet materials: PPGI color coated sheet, galvanized sheet, aluminum zinc coated sheet
- Plate thickness: 0.4-0.8mm (conventional 0.5-0.6mm)
- Feed width: 1250mm (standard roll)
- Forming rows: 18 in the upper layer and 12 in the lower layer (double-layer independent rollers)
- Forming speed: 8-12 m/min (adjustable by frequency conversion)
- Host power: 4kW × 2 (double-layer independent motor+reducer)
- Hydraulic station power: 4kW (rear shear, cut-off pressure 16T)
- Forming shaft: Φ 75mm 45 # steel solid quenched and tempered
- Roll material: 45 # steel precision lathe+hard chrome plating (HRC55-58)
- Rack material: 300H steel welded, middle plate 16mm
- Shear accuracy: ± 1mm, blade Cr12 (HRC58-60)
- Dimensions: 10500 × 1800 × 1700mm
- Equipment weight: approximately 6-8 tons
Equipment structure composition
- Uncoiler: Passive/Hydraulic Uncoiler, capable of carrying 5-8 tons of coil material, preventing deviation and ensuring smooth feeding.
- Feed import platform: double-layer independent guidance, correction positioning, ensuring that the board enters the upper and lower forming areas in a straight line.
- Double layer forming host: The upper layer has 18 rows of rolling rolls that press 25mm high glass tiles, while the lower layer has 12 rows of rolling rolls that press flat tiles, with one click switching and no interference with each other.
- Hydraulic shearing system: rear cutting design, double-layer independent cutting, smooth and burr free cutting, precise length.
- PLC control system: Delta PLC+touch screen, parameter storage, fault alarm, single person operation, 1-hour hands-on experience.
- Discharge rack: 4-6 meter double-layer material rack, scratch resistant and convenient for collecting finished products.
Core advantages
One machine dual type, high cost-effectiveness
- The upper layer produces 25-32 glazed tiles (effective width 828/840mm, antique waterproof), and the lower layer produces 900/1000mm flat tiles. One set of equipment can do two sets of work, saving 30% of land and 40% of investment.
- 25mm wave height+320mm effective width, tightly overlapped, waterproof and leak proof, suitable for rainy areas.
Antique beauty, realistic texture
- CNC carving of rolling mill, with antique and elegant tile shape and clear texture, comparable to traditional ceramic tiles, suitable for ancient building restoration and cultural tourism projects.
- Color coated board is weather resistant and corrosion-resistant, with a service life of over 20 years, maintenance free, and does not fade.
Stable and durable, precision molded
- Thickened H-beam frame+solid shaft, long-term operation without shaking or deformation.
- The rolling mill is coated with hard chrome for wear resistance, with a size error of ≤ 0.5mm, consistent tile shape, and seamless overlap.
Automation is efficient and labor-saving
- Variable frequency speed regulation+PLC control, daily output of 2000-3000 square meters, with a 50% increase in efficiency compared to a single machine.
- Double layer independent drive, capable of producing two types of tiles simultaneously, with flexible orders and fast delivery.
Application scenarios
- 25-32 glazed tiles (upper level): villas, antique commercial streets, temple ancient buildings, garden landscape pavilions, new rural renovation roofs.
- Flat tile (lower level): for factory buildings, warehouses, residential buildings, and steel structure roofs, it balances practicality and aesthetics.
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