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Double Deck Glazed Tile Roll Forming Machine 25-28
Introduction
- 产品描述
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The double-layer glazed tile forming machine 25-28 is a specialized equipment for producing antique style roofs with double-layer and simultaneous/switching of upper and lower layers. "25-28" refers to classic small corrugated glazed tiles with a wave height of 25mm and an effective coverage width of 280mm (the upper layer is mostly 828/850 glazed tiles, and the lower layer is equipped with 900/1000 flat or curved tiles), suitable for 1000-1250mm color coated rolls. It is characterized by small tile shapes, tight overlapping, and high cost-effectiveness, and is widely used in roof projects such as villas, ancient buildings, new rural areas, and garden pavilions.
Core technical parameters
- Equipment model: 25-28 double-layer glazed tile machine (upper layer 828/850, lower layer 900/1000)
- Applicable sheet materials: PPGI color coated sheet, galvanized sheet, aluminum zinc coated sheet
- Plate thickness: 0.3-0.8mm (conventional 0.5-0.6mm)
- Feed width: 1000mm (mainstream)/1250mm (optional)
- Forming rows: upper layer 16-18 rows, lower layer 12-14 rows
- Forming speed: 8-12 m/min (adjustable by frequency conversion)
- Host power: 5.5kW × 2 (double-layer independent drive, variable frequency motor)
- Hydraulic station power: 4kW (rear shear, cut-off pressure 16T)
- Forming shaft: Φ 70mm 45 # steel solid quenched and tempered
- Roll material: 45 # steel precision lathe+hard chrome plating (HRC55-58)
- Rack material: 300H steel welded, middle plate 16mm
- Shear accuracy: ± 1mm, blade Cr12 (HRC58-60)
- Dimensions: 10000 × 1600 × 1600mm
- Equipment weight: approximately 6-7 tons
Equipment structure composition
- Uncoiler: Passive/hydraulic uncoiler, capable of carrying 5-8 tons of coil material, manually tightened, anti deviation, and smooth feeding.
- Feed Import Platform: Double layer independent guiding correction, suitable for 1000-1250mm rolls, ensuring that the sheets are fed straight into the forming area.
- Double layer forming host: upper 16-18 rows of rolling rollers press 25mm high and 280mm effective width glazed tiles; Lower layer 12-14 rows of rolling rollers press flat/curved tiles, with one click switching and no interference with each other.
- Hydraulic shearing system: rear cutting design, double-layer independent cutting, smooth and burr free cutting, precise length, and durable blade.
- PLC control system: Delta PLC+touch screen, one click parameter storage, fault self check alarm, single person operation, easy to learn.
- Discharge rack: 4-6 meter double-layer pallet, scratch resistant, convenient for collecting and transporting finished products.
Core advantages
Compact tile shape, strong waterproof performance
- 25mm wave height+280mm effective width, fine ripples, high overlap, less likely to leak than large tile types, suitable for rainy areas.
- The upper layer has a coverage width of 828/850mm, with high material utilization, few joints, and fast construction.
Dual use, economical and efficient
- A set of equipment simultaneously produces antique glazed tiles and practical flat tiles, saving 30% of land and 40% of investment, suitable for flexible production of small batches and multiple orders.
- Double layer independent drive, capable of single layer operation or dual layer simultaneous production, with fast order delivery.
Precise and durable, stable molding
- Solid shaft+hard chrome plated rolling mill, wear-resistant and scratch resistant, long service life, long-term operation without shaking or deformation.
- CNC precision machining rollers with a size error of ≤ 0.5mm, consistent tile shape, seamless overlap, and beautiful installation.
Automation saves labor
- PLC intelligent control, one click setting of length, quantity, and speed, beginner can get started in 1 hour, single person on duty.
- Variable frequency speed regulation, smooth operation, low noise, energy saving of over 30%, daily output of 2000-3000 square meters.
Application scenarios
- 25-28 glazed tiles (upper level): villas, antique commercial streets, temple ancient buildings, garden landscape pavilions, new rural renovation roofs.
- Flat/curved tile (lower level): factory buildings, warehouses, residential buildings, steel structure roofs, balancing practicality and aesthetics.
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