Container panel forming machine is a heavy-duty cold bending equipment, specifically used to roll high-strength galvanized coils, color coated coils, and weather resistant steel coils into container side panels, top panels, end panels, corrugated panels, and can also be used for carriage panels and large storage enclosure panels. The whole machine is designed for heavy-duty, high precision, and strong rigidity, and can process high-strength steel plates with a thickness of 1.0-6mm for a long time. It is a key equipment in container manufacturing, logistics equipment, and steel structure industries.

Core technical parameters

• Applicable sheet materials: galvanized sheet, weather resistant steel, high-strength steel (Q345/Q550), color coated sheet
• Board thickness: 1.0-3.0mm (conventional); Up to 6mm (customized heavy-duty)
• Feed width: 1250mm (standard)/1500mm/2500mm (customized)
• Forming tile type: 1180/1090/1250 corrugated, 6/7 peak container board, top plate special type
• Forming speed: 10-25m/min (adjustable by frequency conversion)
• Host power: 22-37kW (heavy-duty variable frequency motor)
• Hydraulic station power: 7.5-15kW (cut-off pressure 20-50T)
• Forming shaft: Φ 110-120mm 45 # steel quenched and tempered
• Roll material: 45 # steel precision lathe+hard chrome plating (HRC58-62), wear-resistant and fatigue resistant
• Transmission mode: gearbox+heavy-duty chain, high torque, stable operation
• Precision of sizing: ± 0.5mm, with a smooth and burr free cut
• Rack structure: thickened H-beam welding, stress relief annealing, strong rigidity, no deformation
• Equipment weight: 8-15T
• Dimensions: 8000 × 1800 × 1600mm

Equipment structure composition

• Hydraulic unwinding machine: 5-10 tons load capacity, hydraulic tensioning, automatic correction, suitable for heavy-duty coils.
• Leveling and feeding rack: Multi roller leveling, servo feeding, ensuring smooth board and precise feeding.
• Forming host: 16-22 rows of precision rolling mill progressive rolling, eliminating stress, uniform ripples, and high strength.
• Hydraulic cutting system: heavy-duty back cutting type, Cr12MoV tool, cutting thick plates without deformation or burrs.
• PLC intelligent control system: Siemens/Delta PLC+touch screen, parameter setting, fault alarm, production statistics, one click fully automatic production.
• Discharge rack+stacking rack: 6-8 meter long rack, scratch resistant, equipped with automatic stacking, saving labor.
• Automatic lubrication system: timed and quantitative oil supply, reducing wear and extending service life, maintenance free for 5000 hours.

Mainstream version and usage

• 1180 type container side panel: wave height 35mm, effective width 1180mm, standard sea container side panel, high strength and good sealing.
• 1090 type carriage board: 6 peaks corrugated, effective width of 1090mm, suitable for container and truck carriages, with strong load-bearing capacity and corrosion resistance.
• Container roof: Special flat arc corrugated, effective width 1250mm, dedicated roof, waterproof, pressure resistant, easy to weld.
• Heavy duty corrugated board: wave height 50-80mm, thickness 2-6mm, suitable for special containers, energy storage tanks, and large storage enclosures.

Performance advantages

• Heavy duty and durable: The whole machine is designed with heavy weight, and the core components are treated with high strength. It can process high-strength steel plates for a long time, with a lifespan of over 10 years.
• High forming accuracy: The rolling mill is precision machined, with a wave distance and wave height error of ≤± 0.1mm, a flat and wrinkle free surface, and good welding adaptability.
• Efficient and stable: Automated assembly line, daily production capacity of 3000-5000 square meters, continuous operation without faults, with an efficiency three times that of traditional stamping.
• Excellent structural strength: The progressive rolling process ensures uniform internal stress in the board, resulting in a 30% increase in strength and a 15% reduction in self weight after forming.
• Easy to operate: intelligent PLC system, parameter memory, fault self check, single person operation, beginners can get started in 1 hour.
• Flexible customization: Customizable models, widths, and thicknesses, suitable for the production of standard/non-standard containers, carriage panels, and special enclosure panels.

Application Scope

• Standard sea freight containers: 20/40/45 foot containers with side panels, top panels, and end panels
• Special containers: energy storage containers, equipment containers, makeshift cabins, prefabricated cabins, cold chain containers
• Logistics carriages: truck carriages, semi-trailer carriages, box type truck enclosure panels
• Steel structure engineering: enclosure for large factories, warehouses, logistics centers, and breeding sheds
• Other: Temporary buildings on construction sites, fences, barriers, protective covers for large equipment