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Keel Roll Formina Machine CD
CD keel forming machine is a specialized cold bending forming equipment for light steel building ceilings/partitions.
Introduction
- 产品描述
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CD keel forming machine is a specialized cold bending forming equipment for light steel building ceilings/partitions. It is designed to roll galvanized coils and cold-rolled coils into CD series ceiling main keels (50/60/75/100 types) at once, and is matched with UD/UC keels to form a light steel keel system. It is widely used in building decoration, partitions, ceilings, and prefabricated houses. The equipment has a high degree of automation, precise molding, and stable operation, making it the core equipment of the light steel keel production line.
Core technical parameters
- Applicable sheet materials: Q235 galvanized sheet, cold-rolled sheet, color coated sheet
- Plate thickness: 0.3-0.8mm (conventional); Up to 1.2mm (customized)
- Feed width: 50-120mm (customized according to the pattern)
- Molding specifications: CD50/60/75/100 (commonly used 50 × 19, 60 × 27mm)
- Molding speed: 8-30m/min (variable frequency adjustable, high-speed models can reach 120m/min)
- Host power: 5.5-11kW (variable frequency motor)
- Hydraulic station power: 3-5.5kW (cut-off pressure 10-16T)
- Forming shaft: Φ 40-60mm 45 # steel quenched and tempered
- Roll material: Cr12MoV/45 # steel precision lathe plated with hard chromium, HRC58–62, Wear-resistant and durable
- Transmission mode: chain/gear transmission, smooth operation, low noise
- Precision of sizing: ± 0.5mm, with a smooth and burr free cut
- Rack structure: thickened steel plate welding, stress relief treatment, strong rigidity, no deformation
- Equipment weight: 3-5 tons
- Dimensions: 6500 × 600 × 1500mm (length × width × height)
Equipment structure composition
- Manual/Hydraulic Uncoiler: 3-5 ton load capacity, compatible with standard coils, smooth feeding without deviation.
- Leveling guide frame: Multi roller leveling ensures the flatness of the board and precise feeding.
- Forming host: 12-18 rows of precision rolling mill progressive rolling, eliminating internal stress, with standard keel size and good straightness.
- Hydraulic punching unit (optional): capable of punching installation holes and connection slots, with precise positioning and smooth hole positions.
- Hydraulic flying shear cutting: Cr12MoV quenched cutting tool, dynamic cutting without stopping, high efficiency, and no burrs on the cut.
- PLC intelligent control system: Siemens/Delta PLC+touch screen, parameter memory, fault alarm, production statistics, one click fully automatic production.
- Discharge rack+stacking rack: anti scratch design, automatic stacking, saving labor.
- Automatic lubrication system: timed and quantitative oil supply, reducing roll wear and extending equipment life.
Performance advantages
- Precision molding: The rolling mill is precision machined with a dimensional error of ≤± 0.1mm, and the keel has good straightness and tight splicing.
- Efficient and high-yield: Automated assembly line, daily production capacity of 2000-5000 meters, continuous operation without faults, efficiency 5 times higher than traditional manual labor.
- Stable and durable: The core components have undergone quenching treatment, resulting in strong rigidity and a service life of over 8 years, with a low failure rate.
- Easy to operate: Intelligent PLC system, one click parameter calling, single person operation, beginners can get started in 30 minutes.
- Flexible customization: The specifications, hole positions, and lengths of the keel can be customized to meet different decoration/construction needs.
- High cost-effectiveness: low energy consumption, simple maintenance, universal accessories, and low long-term usage costs.
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