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Australia Style Roller Shutter Door Forming Machine
Introduction
- 产品描述
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The Australian style rolling shutter door forming machine is a high-precision cold bending equipment designed specifically for the production of Australian style interlocking rolling shutter door curtains. It can roll galvanized coils, color coated coils, and cold-rolled coils into curtains with arc-shaped interlocking structures at once. The finished product has the characteristics of tight bite, silent lifting, wind resistance, anti-theft, and smooth surface. It is widely used in the mass production of rolling shutter doors in shops, garages, warehouses, factories, and high-end residential areas. It is the mainstream automated production equipment in the rolling shutter door industry.
Core technical parameters
- Applicable sheet metal: hot-dip galvanized coil (GI), color coated coil (PPGI), cold-rolled coil
- Plate thickness: 0.25-0.8mm (conventional 0.4-0.6mm)
- Feed width: 1000mm (standard)
- Molding specification: Australian 77/80/85/90 type curtain (commonly effective coverage of 800mm)
- Molding process: 17-24 rows (progressive rolling)
- Forming speed: 8-20m/min (variable frequency adjustable, high-speed type up to 30m/min)
- Host power: 5.5-7.5kW (variable frequency motor)
- Hydraulic station power: 3-4 kW (cut-off pressure 10-12 MPa)
- Forming shaft: Φ 70-85mm 45 # steel quenched and tempered, with strong rigidity
- Roll material: 45 # steel precision lathe plated with hard chromium, HRC58–62, Wear-resistant and scratch-proof
- Transmission mode: chain/gear transmission, smooth operation, low noise
- Cutting accuracy: ± 0.5mm, the incision is flat without burrs or deformation
- Rack structure: 250 #/450 # H-beam welding, stress relief treatment
- Equipment weight: 3.5-5T
- Dimensions: 8500 × 1300 × 1300mm (length × width × height)
Equipment structure composition
- Uncoiler: 3-5 tons manual/hydraulic uncoiler, compatible with standard coils, stable feeding without deviation.
- Leveling guide frame: Multi roller leveling+precise guidance to ensure the flatness of the board and alignment of the feeding.
- Forming host: 17-24 rows of precision rolling mill progressive roller pressing, releasing internal stress, curtain arc standard, tightly interlocked.
- Hydraulic punching unit (optional): capable of punching connection holes and ventilation holes, with precise positioning and no need for secondary processing.
- Hydraulic flying shear cutting: Cr12MoV quenched cutting tool, dynamic cutting without stopping, high efficiency, and no burrs on the cut.
- PLC intelligent control system: Siemens/Delta PLC+touch screen, parameter memory, fault alarm, production statistics, one click fully automatic production.
- Discharge rack+stacking rack: anti scratch design, automatic stacking, saving labor.
- Automatic lubrication system: timed and quantitative oil supply, reducing roll wear and extending equipment life.
Mainstream models and features
- Australian Type 77: Curtain width 77mm, lightweight and silent, suitable for home decoration and small shops.
- Australian style 80/85 model: 80/85mm wide, balanced in strength and quietness, mainstream for commercial/garage use.
- Australian Type 90: 90mm wide, thickened for wind resistance, suitable for heavy-duty scenarios such as warehouses and factories.
- Core version advantages: arc-shaped interlocking structure, lifting noise ≤ 50dB; tight bite, windproof and dustproof; Surface scratch free, corrosion-resistant and durable.
Performance advantages
- Precision molding: The rolling mill is precision machined, with an arc and interlock size error of ≤± 0.1mm. The curtain has strong interchangeability and smooth lifting.
- Efficient and high-yield: Automated assembly line, daily production capacity of 2000-4000 meters, continuous operation without faults, efficiency 5 times higher than traditional manual labor.
- Stable and durable: The core components have undergone quenching treatment, resulting in strong rigidity and a service life of over 10 years, with a low failure rate.
- Easy to operate: Intelligent PLC system, one click parameter calling, single person operation, beginners can get started in 30 minutes.
- Flexible customization: The width, thickness, hole position, and length of the curtain can be customized to meet different scene requirements.
- High cost-effectiveness: low energy consumption, simple maintenance, universal accessories, and low long-term usage costs.
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