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Windtight Roller Shutter Door Forming Machine
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  • Windtight Roller Shutter Door Forming Machine

Windtight Roller Shutter Door Forming Machine

The wind resistant rolling shutter door forming machine is a specialized cold bending equipment for producing high-strength wind resistant curtain pieces.

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Introduction


  • 产品描述
  • The wind resistant rolling shutter door forming machine is a specialized cold bending equipment for producing high-strength wind resistant curtain pieces. Its core is used to manufacture rolling shutter door pieces with reinforced ribs, interlocking interlocking, and high rigidity sections, which can resist strong winds and typhoons. It is widely used in industrial plants, logistics warehouses, coastal shops, large garages and other places with high wind and wind pressure requirements. The equipment can roll shape galvanized steel strip, color coated steel strip, and stainless steel strip in one go, with high automation, high finished product strength, and good wind resistance. It is the core equipment for the production of rolling shutter doors in strong wind areas.

    Core technical parameters

    • Compatible sheet metal: hot-dip galvanized steel strip (GI), color coated steel strip (PPGI), stainless steel strip (201/304)
    • Plate thickness: 0.4-1.2mm (stainless steel can reach 1.5-2.0mm)
    • Feed width: 125mm, 175mm (mainstream), customizable
    • Molding specifications: 125 type, 175 type (reinforced rib wind curtain), effective width 800-1200mm
    • Forming process: 14-18 rows (progressive rolling, including reinforced rib forming)
    • Forming speed: 8-25m/min (variable frequency adjustable, high-speed type up to 30m/min)
    • Host power: 7.5-15kW (variable frequency motor, heavy-duty design)
    • Hydraulic station power: 4-5.5kW (cut-off pressure 12-16MPa)
    • Forming shaft: Φ 60-80mm 45 # steel quenched and tempered, with strong rigidity and high load-bearing capacity
    • Roll material: Cr12MoV die steel quenched as a whole, surface plated with hard chromium, hardness HRC60-62, wear-resistant and wear-resistant
    • Transmission mode: heavy-duty chain/gear transmission, smooth operation, high load-bearing capacity
    • Cutting accuracy: ± 0.5mm, the incision is flat without burrs or deformation
    • Wind resistance level: Suitable for door body with wind pressure resistance ≥ 1.1kN/m ² (wind pressure level 12)
    • Rack structure: 300 #/450 # H-beam welding, stress relief annealing, sufficient rigidity, no deformation
    • Equipment weight: 4-6T
    • Dimensions: 9000 × 1500 × 1400mm (length × width × height)

    Equipment structure composition

    • Uncoiler: 5-8 tons hydraulic uncoiler, suitable for heavy-duty coils, stable feeding without deviation, strong load-bearing capacity.
    • Leveling guide mechanism: Multiple sets of leveling rollers+double-sided guide wheels, correcting the flatness of the board, precise feeding, and preventing offset and jamming.
    • Forming host: 14-18 rows of progressive rolling rolls, step by step forming the main curtain, strengthening ribs, and interlocking edges to release internal stress, resulting in high strength and good straightness of the finished product.
    • Hydraulic punching unit (optional): It can punch connection holes and installation holes, with precise positioning and no need for secondary processing, improving assembly efficiency.
    • Hydraulic flying shear cutting: Cr12MoV quenched cutting tool, dynamic cutting without stopping, suitable for thick plates, with a smooth cut, no burrs, and no deformation.
    • PLC intelligent control system: Siemens/Delta PLC+touch screen, parameter memory, fault alarm, production statistics, supports fixed length, quantitative, automatic speed regulation, and one click fully automatic production.
    • Discharge stacking rack: heavy-duty scratch resistant design, automatic stacking, saving labor and protecting the surface of finished products.
    • Automatic lubrication system: timed and quantitative oil supply, reducing roller wear, extending equipment life, and reducing operation and maintenance costs.

     Mainstream version and wind resistance characteristics

    125 type wind resistant curtain: 

    • width 125mm, single reinforced rib, thickness 0.4-0.6mm, wind resistance level 8-10, suitable for small and medium-sized shops and garages.

    175 type wind resistant curtain: 

    • width 175mm, double reinforced ribs, thickness 0.6-1.0mm, wind resistance level 12 (typhoon level), suitable for factories, warehouses, and coastal buildings.

    Core wind resistant design:

    • Strengthening rib structure: increasing the moment of inertia of the cross-section, making it less prone to deformation under stress;
    • Interlocking bite: The curtains tightly bite together, preventing wind and dust, and improving overall rigidity;
    • High rigidity material: suitable for thick plates and high-strength steel strips, with strong impact resistance.

    Core advantages of the product

    • Strong wind resistance: The finished curtain has reinforced ribs and high structural rigidity, which can withstand typhoons of level 12 and is suitable for areas with strong winds.
    • High forming accuracy: precision machining of rolling rolls, strengthening rib height error of ≤± 0.15mm, tight interlocking, smooth lifting, and strong interchangeability.
    • High production efficiency: Automated assembly line, non-stop cutting, daily production capacity of 3000-5000 meters, suitable for mass production.
    • Stable and durable: The whole machine has a heavy-duty structure, with core components quenched and treated, a service life of over 10 years, low failure rate, and is suitable for long-term continuous operation.
    • Easy to operate: Intelligent PLC system, one click parameter calling, single person operation, beginners can get started in 30 minutes.
    • Flexible customization: The width, thickness, rib height, hole position, and length of the curtain can be customized to meet different wind resistance levels and scene requirements.

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