The double-layer color steel tile forming machine is an integrated cold bending forming equipment, which integrates two sets of forming roller systems on one rack. It can simultaneously produce two different specifications of color steel tiles, which are suitable for roof and wall enclosure. The equipment runs stably and is versatile, widely used in the processing of building panels such as steel structure factories, warehouses, workshops, and venues.

Main technical parameters

• Equipment name: Double layer color steel tile forming machine
• Applicable plates: color coated steel plate, galvanized plate, aluminum zinc plated plate
• Plate thickness: 0.3-0.8mm
• Feed width: 1000mm/1200mm (conventional)
• Molding tile type: The upper and lower layers can be matched with mainstream tile types such as 840/900, 850/910, and support customized combinations
• Molding process: upper layer 13-16 rows, lower layer 14-17 rows
• Forming speed: 8-18m/min (variable frequency stepless speed regulation)
• Host power: 7.5-11KW
• Hydraulic station power: 3-4KW
• Cutting accuracy: ± 1mm
• Transmission method: Chain transmission, smooth operation
• Rack material: H-beam welded as a whole, thickened middle plate
• Forming shaft: 45 # steel quenched and tempered, with strong rigidity
• Roll material: High quality steel precision processed and plated with hard chromium, hardness HRC58-62
• Dimensions: Approximately 8200 × 1500 × 1400mm
• Equipment weight: approximately 4.5-6T

Equipment structure composition

• Material rack: passive/simple material rack, carrying standard steel coils, ensuring smooth feeding without deviation.
• Leveling guide mechanism: Multiple sets of leveling rollers are matched with guide wheels to correct the flatness of the board and ensure accurate feeding.
• Double layer forming host: Two independent roller sets on top and bottom, step by step cold bending forming, standard pattern, and scratch free surface.
• Hydraulic cutting mechanism: using quenched cutting tools, fixed length cutting, with a smooth and burr free cut and no deformation of the plate.
• PLC control system: touch screen control, can set length and output, with automatic counting, fault alarm, and parameter memory functions.
• Discharge rack: to receive finished boards, avoid scratches on the board surface, and facilitate stacking and transportation.

Core advantages

• One machine dual-use, high cost-effectiveness: a single device can produce two tile types without the need for additional equipment purchase, saving space and procurement costs.
• Overall rack stability: The overall welded structure has undergone aging treatment and can operate continuously for a long time without shaking or deformation.
• Excellent molding quality: The roller system design is reasonable, the tile peak height and wave distance are uniform, the flatness of the board is high, and the installation overlap is tight.
• High degree of automation: fully automated operation, simple operation, single person on duty production, low labor cost.
• Energy saving and low-noise operation: Designed with variable frequency speed regulation, it has low energy consumption, compact transmission structure, and low operating noise.

Performance characteristics

• Strong universality, can be matched with different combinations of roof panels and wall panels according to needs, suitable for various construction requirements.
• There are few vulnerable parts, and daily maintenance only requires regular lubrication. The operation and maintenance are simple, and the service life is long.
• High production efficiency, continuous and uninterrupted operation, can meet the batch production needs of small and medium-sized processing plants.
• The sheet metal has a wide range of adaptability, and both conventional color coated and galvanized sheets can be processed, suitable for different anti-corrosion use scenarios.